About Vamani Overseas Pvt Ltd
Vamani Overseas Private Limited is based out of the NCR region and has a market capitalization of $200 million. They specialize in manufacturing apparel wear for Women, Men & Kids. Established in 2008, they are one of India’s largest apparel manufacturers/suppliers.
Vamani Business Profile
- 8 Factories & 120 Production Lines
- 6000+ Employees
- Capacity/Month 1.4 M+
- 3800 Sewing Machines
Need for STITCH MES:
Vamani Overseas Private Limited faced significant challenges integrating inventory and production across multiple companies & production lines. With 8 different factories, the management needed a one-stop solution to live track all operations, view all the data, triggers & alerts from the factories on a single platform.
Many times the deadlines went undetected because of lack of transparency and they were finding it challenging to keep track of costs, deadlines, and production status at every stage of the manufacturing.
We coordinated with the team members of Vamani Overseas Pvt Ltd., our operational & development team is always in the loop with the company. Throughout our journey, we have sorted out these challenges through various development like:
- Multiple factory data at a single location
- Automatic pre-alerts for delayed tasks on email.
- Escalation for the delayed tasks to the as per the hierarchy
- Automatically calculates the Cost to the Company (CTC) based on the total production quantity and manpower.
- Access to the authorized person to approve the fabric based on the inspection report before it can be used in the cutting department.
- Feature to combine multiple planning strips on the planning board.
How We Worked With Vamani Overseas Private Limited?
Stitch MES allowed Vamani to track key metrics such as production cycle time, manufacturing yield, and quality control metrics. We worked with the Vamani team to map their production floor and understand their needs.
Our consultants provided the OJT (On-the-Job Training) to users associated with the production floor.
(Image: Stitch data analysis at the production control room)
(Image: Vamni Team using Stitch to perform quality checks.)
(Image: Status of tasks being updated by a Vamani professional at shop floor)
(Image: Real-Time stats displayed on the shop floor)
The impact that the Stitch System had on Vamani Operations
Implementing the STITCH MES enabled Vamani to optimize its production processes, increase efficiency, and improve its bottom line by providing real-time updates and analytics on key performance metrics.
They witnessed a significant productivity improvement, decreased DHU, and overall performance, hence demonstrating the positive impact that Stitch MES had.