Company Overview
Avanti Overseas Private Limited is a 4-decade-old vertically integrated pet products manufacturer headquartered in New Delhi, India. Producing sustainable, high-quality toys, sleeping solutions, and feeding products, Avanti serves pet lovers across the USA, UK, Europe, Australia, and Japan. Their RESPLOOT® brand — made from recycled PET bottles — reflects a deep commitment to sustainability
KEY BUYERS – USA, UK, EUROPE, AUSTRALIA, JAPAN
Strategic Manufacturing Challenges
01
Multi-Category Production Complexity
Managing simultaneous production across toys, bedding, and feeding divisions with no unified shopfloor view.
02
Export Compliance Pressure
Meeting strict EN71, CE, BSCI, and GOTS certification standards required traceability manual systems couldn't provide.
03
Operator Productivity Gaps
Semi-automated cut-to-pack processes made it difficult to identify inefficiencies and balance workloads across lines.
04
WIP & Inventory Stagnation
Lack of real-time WIP visibility caused delays between cutting, sewing, filling, and packing stages.
Customer Success
Stitch MES gave us real-time visibility across every line and division. For the first time, we could make production decisions backed by live data — reducing bottlenecks, improving delivery precision, and scaling our operations with confidence.
Why Stitch MES — Connected intelligence across every production stage
Real-time Line Monitoring
Multi-factory Dashboards
Operator Analytics
Bottleneck Alerts
WIP Traceability
Shipment Tracking
Stitch MES Deployment — Before & After
▲ Before Stitch MES
Manual tracking across 3 product divisions
No real-time shopfloor visibility
Reactive quality issue resolution
Disconnected cut-to-pack pipeline
Shipment delays due to poor WIP data
✓ After Stitch MES
Unified Production View: All divisions tracked from a single dashboard
Instant Alerts: Bottlenecks and line disruptions surfaced in real time
Certification Confidence: Full traceability supporting BSCI, GOTS, and CE audits
Seamless Pipeline: Synchronized cut, sew, fill, and pack with live WIP data
On-Time Delivery: Shipment planning aligned with live production execution
Business Impact
Line Efficiency Gains
Operator and line-level productivity became measurable, enabling data-driven workload balancing.
Audit-Ready Quality
End-to-end traceability supports ISO, BSCI, and GOTS compliance with zero manual documentation overhead.
Export Reliability
Live production data aligned with shipment schedules strengthens on-time delivery to 25+ global markets.
Strategic Outcome
For a vertically integrated, multi-category manufacturer like Avanti Overseas, Stitch MES delivers the real-time production intelligence needed to meet global certification standards, fulfill export commitments on time, and scale sustainably across every product division.
